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Real-Time Plant Simulation with Hardware-in-the-Loop

Speedgoat real-time target machines provide you with convenient and powerful solutions for running complex physical models designed with Simulink, Stateflow, SimScape, SimPowerSystems, SimMechanics, or any other MathWorks software tool on highest performance multi-core CPUs and FPGAs.

Specialized I/O modules installed in the target machine allow you to simulate devices such as absolute and incremental encoder sensors, high precision thermocouples, strain gauges, transformers with LVDT/RVDT or synchro/resolver interfaces, or power electronics components by leveraging FPGA-based modules with analog and digital I/O. Many communications protocols are available, including CAN, UART, FlexRay, ARINC429, MIL-STD-1553, EtherCAT, UDP, and XCP.

Examples of common simulations

  • Combustion engines, and electric and hybrid motors
  • Vehicle, airplane, and satellite components
  • Environmental conditions
  • Power electronics including inverters, and grid simulation
  • Structural simulations

Capabilities

Hardware

  • Highest performance real-time target machines supporting real-time runs on multiple cores, target machines, and FPGA-based I/O modules
  • Lowest latency fiber-optic gigabit synchronization links between multiple Real-time target machines and FPGA-based I/O modules
  • Hard real-time operation with Real-time systems fully assembled and tested to your needs with components available off the shelf
  • Support for closed-loop sample rates from 1 kHz up to multiple MHz, depending on the hardware and workflow (C/C++ or VHDL code generation)
  • Your project specific sample rate, I/O, and environmental requirements guaranteed to be met
  • Flexible I/O and protocols expansion support: Over 400 I/O modules are available, and over 50 I/O modules can be installed into a single Real-time target system with expansion chassis
  • Long-term availability of 7+ years for most components
  • CE/FCC compliance

Software

  • Create plant designs using Simulink and powerful physical modeling tools such as SimScape, SimPowerSystems, or SimMechanics
  • Drag and drop Speedgoat I/O driver blocks to your Simulink model, and configure signal parameters via easy to use dialog fields
  • Autogenerate C/VHDL code from Simulink controls design and execute on multi-core CPUs and optional FPGAs
  • Implement your plant design and run on the real-time system within seconds
  • Tune signal parameters on the fly during real-time execution, and immediately monitor the effects
  • Automatically perform a wide range of tests using MATLAB scripts, test automation solutions such as TPT from PikeTec, or Simulink Real-Time explorer
  • Create graphical user interfaces simply using Simulink Real-Time and .NET or C/C++ interfaces

Benefits

Save costs and reduce risks

  • Reduce costs by increasing the speed and scope of continuous verification and validation
  • Perform tests beyond the range of normal parameters or plant capabilities without risking damage to equipment
  • Lower innovation costs by being able to continuously try new ideas, even when the actual plant is not available

Shorten time-to-market

  • Shift the traditional sequential V-diagram to a circular workflow to enable continuous verification and validation of your designs at the earliest possible stages
  • Unlike physical plants, real-time simulators can easily be expanded with new I/O at any time
Request a solution proposal

User stories

Real-time target machines

I/O connectivity

See all available I/O
A complete rack setup for HIL (off highway vehicle HIL setup)
Comparison: Plant Simulation with a Real-Time System vs Testing on a Physical Prototype

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